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gunnag

If it was my bike I would remove the studs, run a flat file over the rocker cover surface, then helicoil all the stud holes with a suitable thread form (I used m6 on my B44) and replace with socket caps. The two bolts holding the head steady are probably strong enough and can be left alone. But its ...

gunnag

I can see several issues which you might want to address as follows:- - the valve seats look slightly pitted, I would get them re-cut ideally using a 3 angle valve job which helps efficiency, get the valves refaced at the same time - there is evidence of burnt oil on the inlet valve stem, this proba...

gunnag

I'm using a JRC 28 carb on my B44 and it works well, one advantage is that it has a separate choke circuit so starting is a bit easier. I'm wondering if your Amal 930 has a blocked idle circuit, which as you probably know is a common problem, so may be worth cleaning out. Also worth checking the thr...

gunnag

Back in the 70's and 80's a company called Basset Down near Newbury advertised their crank balancing services in the motorcycle press, not exactly near Cornwall but maybe worth a shot. Their website says they can balance any crank including single cylinder and they mention engine rebuilds on their w...

gunnag

Not sure what sealant you have in the tank but I've previously had good success with Acetone for removing very old Petseal used in my A65 fibreglass tank. Acetone sloshed around causes the Petseal to flake off the inside in big chunks which can then be further broken down by adding old screws/nuts/d...

gunnag

Some pics would be great :)

gunnag

Hi Momus, for many years I've wondered whether a unit single BSA could be converted from dry sump to wet sump so I think it's great that you're having a go at it. I imagine there are several obstacles to overcome when making such a radical change to the lube system:- - a new oil tank will need fabri...

gunnag

i filled to the correct level (1/2 pint aqf ) Are you using ATF oil or gear oil? I use EP90 gear oil which is probably thicker than ATF with less tendency to leak out so is recommended. I'm using a level tube on my B44 without a dipstick and it seems to work OK, I dont know if this was the original...

gunnag

I would change the gearbox output bearing to one with rubber seals, these are prefilled with grease and don't need gearbox oil. If youre worried about lack of lube you can remove the inner seal but keep the bearing outer seal.

gunnag

Have a look at this thread where someone had a similar problem and solved it - viewtopic.php?t=4223

gunnag

Regarding the knocking, check you engine mountings are tight, particularly the rear mount which has a habit of becoming oval in the engine cases. Make sure the head steady is fitted.

gunnag

I've done the conversion on my B44 but without adding the external hose from the chain-case. My thinking was that allowing the crankcase to breathe into the chain-case would relieve some of the excess pressure and reduce leaks, it seems to work OK. For my conversion I drilled two 3/8 holes into the ...

gunnag

When making the loom, I've found heat shrink butt connectors very handy when a piece of cable needs extending. These items are essentially a piece of clear heat shrink tube with a ring of solder in the middle. Cable is inserted from either end and then the butt connector is heated with a hot air gun...

gunnag

I have wired my B44 as positive earth as per original, I don't see any advantage in changing to negative earth. Make sure you use the right gauge cable, with a 180w alternator putting out up to 15 amps cable with inner core of 1mm square should be about right. Regarding the connectors I have no expe...

gunnag

Oil is coming out of the joint between the head and exhaust downpipe, which is a concern. I had a similar issue with my B44 when I first put it together, I found oil coming out from the exhaust manifold where the pipe fits in, also plenty of blue smoke and some leaks from the head gasket area. Afte...

gunnag

I once owned a similar bike, it was a B40WD engine in a B25 frame. As noted the carb doesn't fit very well without fouling the frame so what I did was to have an alloy inlet welded onto the head, I don't remember which way it was angled but it didn't use the original air filter. I was using a Dellor...

gunnag

Could be a number of things affecting the gear change, in addition to Kommando's advice I would have a look at the Post Here which describes and fixes a similar problem to yours.

gunnag

At the risk of sounding like a heretic, I've used M6 thread inserts on my B44 rocker-box together with socket caps. I think my main reason at the time was that M6 thread inserts were readily available, cheap and were only slightly different in TPI compared to the BSC/CEI originals (25.4 vs 26). I do...

gunnag

I once fitted a WD B40 engine into an OIF B25 frame, my thoughts are as follows:- - the rear engine mount needs spacers fitting as already mentioned - the frame cross member will foul the oil manifold as Kommando mentions, easiest solution is to cut out the cross member, it doesn't affect the frame ...

gunnag

Fantastic work MM and thanks for sharing this info which may be of some use on my B44 which currently uses a JRC 28 (Kehin PWK replica). I've often wondered about getting more performance from my B44 including gas flowing, bigger valves & carb etc. and why the unit single BSA's couldn't quite get th...

gunnag

Regarding the plug on the outer gearbox/timing cover, its definitely meant to be an oil filler/level plug for a B40WD. Have a look at the B40WD workshop manual on the BSA unit Singles website Here plate A10. There's also a handy B40WD parts list Here which shows the plug on plate A11 part 20 which i...

gunnag

IMHO the best way to ensure the springs and screws don't come undone is to use lock wire, don't rely on the pip or the springs being wound the right way, they invariably come loose unless lock wired in place.

gunnag

Well done Beat, great to see you have finally got it working :)

gunnag

I had exactly the same problem when I rebuilt my B44 several years ago using a JCC piston and iron rings. The bike would smoke loads on startup and when warmed up despite a hard run-in process and a coarse hone. I swapped the rings for Hepolite versions and a fresh hone but the problem persisted. Ev...

gunnag

If you cant get the Esso ethanol free unleaded in your area then one possibility is to use Briggs and Stratton fuel stabiliser which claims to keep fuel fresh for up to 3 years. Admitedley its meant for lawnmowers but I cant see it doing much harm in our old nails, see This Link.

gunnag

Dont know if this helps but looking on eBay there is a B40WD enclosed chainguard and a B40/B44 chainguard available:-- - the first one is for a B40WD its the fully enclosed version, it seems original enough, maybe you could just loose the lower section if you dont want fully a enclosed chaincase, se...

gunnag

This does not apply to Scotland or the South West where there are no reliably ethanol free petrol of any description. I can't imagine why Esso would have different formulations for Scotland and the South West, but perhaps its related to the capabilities of refineries in these areas? I guess you wil...

gunnag

The problem is that it does not have that big a demand so it can get old

Thanks for that info, luckily I have at least 6 Esso stations nearby which stock super unleaded and they all seem to be busy with customers. My guess is that the super unleaded is used alot so should be fresh in the tanks.

gunnag

From my research only Esso super unleaded (97RON) has no ethanol That's a top tip and the lack of ethanol is confirmed on the Esso UK website, see This Link , they also have a UK petrol station locator so you can find your local outlet. I'm going to fill my bikes with Esso super unleaded and see ho...

gunnag

Some worthwhile fixes I have tried on unit singles to cure rocker box and cylinder stud leaks are as follows:- - countersink the rocker box stud holes on the cylinder head to remove any 'pulled up' metal, this will help ensure the rocker box flange on the head is reasonably flat and help prevent lea...

gunnag

I'm using Cords rings on my B44 and can recommend them, see This Link for the original post.

gunnag

Good question B44Claus and as an owner many years ago of a Ducati Darmah 900cc Bevel drive which used Dellorto PHF carbs with accelerator pumps, I often wondered whether these carbs would be useful on other bikes. If I remember correctly, the purpose of accelerator pumps is to enrich the mixture whe...

gunnag

Some thoughts which might be of use:- - have you checked the gearbox oil level? Its common for the gear box oil to slowly leak out as well as emulsify into a brown sludge, hindering lubrication - the engine and chain-case share the same oil so although there are traces of silver in the oil, if youre...

gunnag

I have never tried the K-Line guide insert system but it looks like a good idea and I agree that its best to keep valve guides in place since removing them causes wear in the head. One of the motorcycle head specialists who offers this service in the UK is the Cylinder Head Shop, see This Link , so ...

gunnag

Try using a tank of fresh petrol, cleaning out the carb bowl and idle circuit, which is notorious for becoming clogged.

Additionally try a fresh plug and make sure the battery is showing at least 12.5v which is essential if using electronic ignition.

gunnag

There was a post on this site years ago titled "High RPM B40", see This Link , some of the authors recommendations included:- - b44 crankcases, late b40 crank lightened and balanced to 66 percent, late b40 rod and bigend bearing, rod polished, bsa b44 slipper piston, b44 cylinder shortened because o...

gunnag

I'm rather doubtful that these are actually B44 cases (though I'm willing to be proved wrong), some of the issues I see are as follows:- - the oil pump mounting on the inner timing case appears to use three studs, as far as I know B44's only used two studs. I believe 1971 onwards B25 and B50 models ...

gunnag

I had the exactly the same problem with my B44 and the problem was eventually traced to the fact that I was unwittingly using a high output 3 phase alternator. This type of alternator requires 2 zenor diodes to cope with the wattage generated and a single zenor wont cope by itself and will blow. Che...

gunnag

B44's usually rev quite freely so I imagine your problem is related to ignition, carb, charging or exhaust, so lets tackle them one by one. Ignition, according to the Rupert Ration unit single manual, the timing for a 69 B44VS is 29-31 degrees btdc, so almost what you have but not quite. When timing...

gunnag

First thing I would check is the oil pump, if you have an OIF B25 then you should have the three stud iron bodied oil pump. This pump should use the larger feed gears to generate pressure for the plain bearing big end, note that it was only the B25 which needed high oil pressure, other models such a...

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